High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing

Customization: Available
Voltage: 400
Warranty: 1 Year

Products Details

Basic Info.

Model NO.
GNM-GFWM-001
Maximum Diameter
1500mm
Maximum Length
6000mm
Transport Package
Wooden Package
Trademark
GERNUMAN
Origin
China
HS Code
8479811000

Product Description

High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing
Missile shell winding technology originated from Harbin Institute of Technology

Maximum diameter: 1500mm
Maxium length: 6000mm

The machine is designed for the winding of  IV-type hydrogen cylinders for new energy vehicles and carbon fiber tubes. It is specifically capable of producing hydrogen cylinders for hydgogen-power huses and sedans, complying with standards of Class C and Class IV at 70MPa. Our machine offers several advantages, including unmanned operation, dual-drive system, automatic inflation and automatic yarn application. It has demanstrated a 15% increase in efficiency compared to conventional winding equipment.

Product production process:
Winding preparation→Winding machine loading→Automatic winding→Winding machine unloading

High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing
High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing

Core competitiveness:
1. High efficiency of the entire system, with coordinated operation between the main machine and yarn carrier system.
2. High precision of the main machine, designed and processed according to the standards of machining centers.
3. Tension control achieved through closed-loop control using servo and linear sensor, enabling precise tension control.
4. Coating hardening and surface treatment applied to all contact points with the fiber thread for improved durability and smoothness.
5. Full automation control of the entire system, allowing centralized management of multiple machines through a supervisiory control system.

Technological Innovations:
1. Dual-drive synchronization technology
2. Automatic pressure adjustment and inflation technology for inner containers
3. Robot-assisted automatic loading and unloading technology
4. Automatic yarn application technology
5. Manufacturing Execution System(MES) control technology

Major Machine Configuration Table
Name Item Main Brand
Machine Configuration Guide Rail FZS (GERMANY), HIWIN (TAIWAN)
Rack and Pinion YYC (TAIWAN)
Lead Screw TBI (TAIWAN)
Servo Motorox+Gearbox SIEMENS (GERMANY), HUAZHONG CNC(CHINA), JIA MAO DA(TAIWAN)
Winding Machine Cylinder and Control Components SMC (JAPAN)
Tension Control Motor SIEMENS (GERMANY)
Tension Cylinder (Yarn Carrier) SMC (JAPAN)
Numerical Control System) SIEMENS (GERMANY) 828D
Spindle Bearings NSK (JAPAN)

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