Automated Gypsum Board Manufacturing System for Large Scale Production

Customization: Available
After-sales Service: 1.5year
Warranty: 1.5year

Products Details

Basic Info.

Model NO.
TF20220905
Automatic Grade
Automatic
Power Source
Electric
Screw Design
Single-Screw
Certification
CE, ISO
Condition
New
Customized
Customized
Fuel
Coal, Gas or Oil
Day Capacity
2000PCS-30000PCS
Delivery Time
3months
Labor Required
8-10
Installation Time
2months
Testing Time
15days
Machine Colour
According to Buyer′s Requirement
Factory Building Size
Length 90m Width 30m Height 6m
Gypsum Board Weight
6kg/M2
Gypsum Board Length
1.5-3.6m
Raw Material
Gypsum Powder, Water, Paper and Additives
Gypsum Board Width
1200mm or 1220mm
Transport Package
Standard Packing
Trademark
Tengfei
Origin
Shandong China
HS Code
8474809090
Production Capacity
2million Square Meter Per Year

Product Description

Experience unparalleled efficiency with our plasterboard production line, boasting a remarkable running speed of 100 meters per minute. This ensures high-volume output without compromising on quality.


Introduction to Gypsum Boards
Gypsum board is an innovative building material, celebrated for its lightweight nature, high strength, and slim profile. It offers ease of processing while excelling in sound insulation, heat insulation, and fire prevention. As a cutting-edge, light-weight construction solution, it stands at the forefront of modern development initiatives.
Applications of Gypsum Board
Industry analysis reveals that gypsum boards are now indispensable in the construction sector. They are extensively used for internal partition walls, wall coverings-replacing traditional plastering-ceilings, sound-absorbing panels, ground base boards, and a variety of decorative boards across residential, commercial, and industrial properties including offices, hotels, and retail spaces.

Global Market Overview
Recognized globally as a superior building material, gypsum board receives endorsement from governments worldwide. It enjoys a promising growth trajectory with significant potential for expansion in international markets.

Specifications of Gypsum Board
Our plasterboards come in a range of specifications: Lengths between 2000mm and 3000mm, widths of 1200-1220mm, and thicknesses ranging from 7mm to 15mm, ensuring versatility and suitability for various applications.

Varieties of Plasterboard
a) Common Paper Surface Gypsum Board (Designation: P)
b) Fireproof Paper Surface Gypsum Board (Designation: H)
c) Waterproof Paper Surface Gypsum Board (Designation: S)
d) Dual-function Waterproof & Fireproof Paper Surface Gypsum Board (Designation: SH)
Our production line is adept at producing both water-resistant and fire-resistant plasterboards through precise recipe modifications.

Plasterboard Quality Standards
Manufactured under stringent quality controls, our plasterboards comply with the Chinese National Standard GB/T9775-2008, ensuring excellence and reliability.
Automated Gypsum Board Manufacturing System for Large Scale Production

 
Drywall production line capacity list
Annual production(m2)
Plant area(m2)
Drying method
Productin linespeed
(m/min)
Requird workers
Electrical configuration
2million
70m×26m
Thermal oil
4.2
10
Siemens
3million
84m×30m
Thermal oil
6.25
11
Siemens
4million
110m×30m
Thermaloil/Hot stove
8
11
Siemens
5million
112m×30m
Thermaloil/Hot stove
10.5
11
Siemens
6million
122m×30m
Thermaloil/Hot stove
12.5
11
Siemens
8million
136m×30m
Thermaloil/Hot stove
16.5
11
Siemens
10million
150m×30m
Thermaloil/Hot stove
20
12
Siemens
12million
172m×30m
Thermaloil/Hot stove
24
13
Siemens
15million
204m×36m
Thermaloil/Hot stove
31
15
Siemens
20million
240m×40m
Thermaloil/Hot stove
40
15
Siemens
Product specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mm

Introduction to Drywall Production Line Process

1.The paper feeding system continuously supplies face and back paper for the paper-faced gypsum board, ensuring seamless production.
 
2. During the conveying process, raw materials are thoroughly stirred and mixed via our advanced batching systems, guaranteeing uniform consistency.
3.Precisely metered materials are then transferred to the mixer in exact proportions, ensuring optimal product quality.
4.Gypsum slurry is meticulously dispensed from the mixer outlet onto the back paper, forming a smooth and even layer.
5.The face and back paper envelop and compress the slurry through a state-of-the-art forming machine, ensuring robust board structure.

6.Solidification of the wet gypsum board occurs seamlessly on the setting belt conveyor, preparing it for further processing.
7.A precision cutting machine slices the wet board into predefined lengths, ensuring consistency and efficiency.
8.The gypsum board is expertly guided onto the first transverse entry roller via an acceleration roller, maintaining steady processing.
9.After direction change, the regrouping roller efficiently channels the gypsum board into the dryer in a systematic sequence via a distributor.
10.The dryer expertly evaporates any free water content, leaving the board thoroughly dried and perfectly finished.
11.Upon drying, the board is conveyed onto the second transverse belt, where direction changes are completed, and boards are paired.
12.Finalized by an edge cutting saw, the board is transformed into a polished finished product, ready for distribution and use.


About Our Factory
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Nestled at the scenic base of the renowned Mountain Tai, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd enjoys an enviable location. We are conveniently situated near the Beijing-Shanghai High-speed, Beijing-Fuzhou High-speed, and the 104 State Road. As an integrated science and technology joint-stock enterprise, we have the unique capability to design, manufacture, install, and commission an extensive range of machinery, including gypsum board, gypsum powder, and gypsum block machines. Our prowess allows us to create gypsum board production lines with an impressive annual capacity ranging from 2 Million M2 to a substantial 50 Million M2. Our gypsum block production lines boast capacities from 100,000 M2 to a remarkable 1.5 Million M2. In addition, we offer gypsum powder production lines, including phosphogypsum, FGD, and fluorine gypsum powder production lines, with annual capacities spanning from 30,000 tons to an impressive 500,000 tons. Our product range also extends to PVC laminated gypsum board equipment and gypsum board light frame equipment.

Our Gypsum board production line stands out by incorporating pioneering technology from the prestigious German company, Lafarge, and leading firms in the USA, along with well-known domestic enterprises. Kitashinchi Group, and Taihe Group. This advanced technology is complemented by a cutting-edge horizontal flow and vertical airflow heat exchanger heating system. The entire process, from raw material feeding to edge cutting, sealing, grinding, recycling, and stacking, is seamlessly controlled by computerized automation, ensuring smooth and efficient operations throughout the entire line. Our system boasts full automation, delivering superior precision and quality to our clients.
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale ProductionAutomated Gypsum Board Manufacturing System for Large Scale Production

Our valued customers enjoy unmatched service and quality from us.
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production


We ensure timely and safe goods shipping to our clients worldwide.
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Automated Gypsum Board Manufacturing System for Large Scale Production
Frequently Asked Questions
 
Q1: Are you a manufacturing factory?
A1: Absolutely, we are a seasoned manufacturing factory, boasting 30 years of rich experience in the industry.
Q2: What is the price of the equipment?
A2: Equipment prices vary significantly based on production capacity. Please specify your desired annual production capacity, then contact our sales team for a detailed quotation.

Q3: How long is the warranty period?
A3: We stand by our products with a 1-year warranty and offer comprehensive lifetime maintenance for your peace of mind.

Q4: Do you provide installation and commissioning services?
A4: Indeed, we offer an all-encompassing one-stop service, from design and manufacturing through to installation, commissioning, and the seamless production of superior quality gypsum board.

Q5: How about after-sales service?
A5: Our after-sales service is thorough and detailed. From contract signing to factory production, our sales team is ready to provide you with all necessary services and support.

Q6: What should I do if I don't know how to build a gypsum board factory?
A6: If you have the financial backing and vision, we have over 30 years of expertise in delivering turnkey projects. We are committed to building a profitable gypsum board factory tailored to your needs.

Q7: What are the successful cases you have done?
A7: Our portfolio includes successfully built gypsum board factories for numerous satisfied clients across various countries. For detailed case studies, please reach out to our sales team.


Our manufacturing facility in China is a powerhouse, dedicated to offering you lifelong service and unmatched support.

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours